Your Premier Lenticular Filter Choice Serving Your Application
Filson lenticular filter is a kind of device for depth filtration with an enclosed design. It is mainly comprised of a filter housing and a cartridge with a large filtration surface.
Filson lenticular filter is the optimal choice for filtering a liquid within food industry. It is commonly used for filtering wine, beer, cider and other fluids in various industries, with the goal of removing color, odor and all contaminants.
Looking for a reliable lenticular filter supplier? Here you are in right place, Filson is your best choice. Make us a call now, we will offer you the right lenticular filter to fit your needs.
Filson Lenticular Filter
Why Choose Filson Lenticular Filter
Filson lenticular filter ensures a high efficiency of particle removal up to 99.9%, due to its special cartridge design with a larger filtration surface area. And its micron rates ranging from 0.25 micron to 15 micron.
In addition, various material of housing and cartridge are provided for Filson lenticular filter, such as stainless 304 or 306L for housing , activated carbon, new diadomaceous earths, cellulose fiber, resins or perlite for modules. To better fit your application, our experts will provide you with professional assistance according to the materials’ features.
Filson can also customize a lenticular filter to match your application. With 20 years’ design and fabrication experience, we are flexible in dealing with any unique customers’ requirements, and we’ve helped our users mitigate various issues and roadblocks related to lenticular filter.
- Factory Pics
Filson: Your Reliable Lenticular Filter Supplier in China
Filson lenticular filter cartridge is stacked with pieces of cells centred to a hole, which made the filtration surface area bigger to get a high efficiency of color and solids removal. Besides, Filson lenticular filter housing is fully enclosed that there will be no leaks and consumption, which can save your production costs.
And this is how Filson lenticular filter works: the untreated liquid is pushed into the housing’s inlet, which is achieved by applying positive pressure to the vessel with a pump. And when the liquid flows into the housing, it surrounds the filter and each cell, then the pressure will force the liquid flow into the filter media.
Filson, as one of the best suppliers of lenticular filters in china, has many type lenticular filter at your choice. And our lenticular filter elements varies from flat basket to double o-ring. And they all have their own merits and demerits.
Flat basket is more available on the market than double o-ring, more compact, easier to store, and its compatible housing also tend to cost less. But if you want to scale up the flat basket cartridge will be much more expensive and it is prone to bypass while double o-ring will not.
There are two versions of Filson lenticular filter cartridge with two diameters(12, 16inches). They can be fitted in 1 or 2 or 3 or 4 height of housing. And we can offer the best solution to fit your application, like12×1, 12×3, 16×4.
Comparing to other kinds of filters, Filson lenticular filter is more suitable for the food and beverage industry due to its mirror surface or electron polished surface. And there is no need to concern about the medium shedding into your products.
Filson lenticular filter has also been widely used in plenty of industries, varying from the filtration of alcohol beverages, cider, oil, to botanical extraction in various industries, like pharmaceutical, cosmetics, and chemical.
Filson lenticular filter is easy to operate and user-friendly. They are fitted with casters at your convenience to move or push, and will not take up too much space. With these properties, Filson lenticular filter becomes more and more popular in the market.
Moreover, Filson lennticular filter is reusable and washable for less change outs, which is able to cut your overall costs.
Filson lenticular filter can also be backwashed to extend its service life, but only it was built allowing to do this. In addition, Filson carbon lenticular filter is unable to get the good results from backwashing, because it can not be recovered to its original condition.
Filson lenticular filter has another main characteristic–low pressure differential at high flow rates, which allows a large batch of products to be put in at the same time resulting a fast return of investment.
Also, there are a few warning tips for Filson lenticular filter operation that you need to know:
- Firstly, when the differential pressure(difference between the inlet pressure and the outlet pressure) is up to 25psi and the filtration result still with the original color, at this time, you need to change the filter cartridge.
- Secondly, without the protection layer, if the direction of the flow fluid reversed, the filter will be damaged.
Filson represents an manufacturer with the highest quality and best performing lenticular filters on the market. We boasts our vast network of industry experts and engineers, and we are able to not only provide you lenticular filter to get the job done, but also the knowledge to get the job done well.
Filson has assisted professionals across numerous industries with lenticular filter installation, standard operating procedures and troubleshooting. So we have gained great reputation in this industry.
Besides, the whole manufacturing process of Filson lenticular filters are under strict control according to ISO international standards. If you want a lenticular filter, do not hesitate to contact us. Our experts are waiting to help you find a suitable lenticular filter.
If you are interested in Filson lenticular filter or have any questions, please feel free to call us at +86-157 3695 8886 or send us an email at sales@filsonfilters.com. We will provide you with high-quality products as well as a competitive price!
Filson lenitcular filter is definitely a pretty good choice for you.
Filson Lenticular Filter vs Plate and Frame
To be honest, Filson lenticular filter and plate&frame filter both have their own pros and cons. You need to make the right choice depending on your specific requirements.
Plate and frame filter has a longer history than lenticular filter, which has updated many times with more excellent technology. But it is made of numerous plates hanging on the frame with an open system, while lenticular filter has totally enclosed design which causes no leaks and less exposure to the air.
As for the filtration surface area, Filson lenticular filter has larger filtration area than plate filter for higher filtration accuracy, due to its accordion-like structure. If you manage a small breweries, lenticular filter may suit your application, which is less costly than plate filters in a long run.
Filson Lenticular Filter Function:
- Remove the solids or color in fluids to keep beverage’s flavor
- Increase dirt holding capacity and enlarge filtration surface are
- Decrease energy consumption and save overall costs
- Save space due to its exceptional vertical design
- Reduced working hours in filter replacement, but also in cleaning
Filson Lenticular Filter Feature:
- High flow rate comparing to sheet filters
- Increased surface area to get a better filtration
- Easy for maintenance for less downtime spent changing out filter
- Increased scalability, low startup costs
- Small footprint and high mobility for convenience
- Fully enclosed loop design for no leakage
- Customized service for every customer
- Approved for food and beverage contact
Filson Lenticular Filter specification:
- Housing material: stainless steel 304, 316L
- Module material: activated carbon, diadomaceous earth
- Cartridge diameters:12-16inches
- Micron rating: 0.25-15
- Height of housing: 1-4
- Module configuration: flat basket or double o-ring
Filson Lenticular Filter Application:
- Food and beverage
- Cosmetics
- Brewery
- Pharmaceutical
- Botanical extracts
- Fragrances and oil
- Enzyme solutions
- Liquor gelatine
- Chemical
Lenticular Filter: Ultimate FAQ Guide
In this guide, you will find all answers to any question about lenticular filters.
Whether you want to learn about filter housing, efficiency, standards, micron rating or replacement, everything is in this guide.
Let’s dive right in.
Lenticular filters are devices that you can use in blocking impurities from different solutions such as beer and wine.
It has a wide surface area packed inside a bell-like housing that allows for filtration of more solutions.
In fact, it offers one of the best depth filtration solutions.
Lenticular carbon filter
Well, you can opt to use a lenticular filter over a cartridge filter depending on the application.
Here are the advantages and disadvantages that the lenticular filter has over the cartridge filter.
Large Surface Area
Lenticular filters have larger surface areas for the size of the housing in comparison to cartridge filter with smaller surface area.
The large surface area provides you with a wider area where you can filter the solutions better.
Design
Lenticular filters have special designs with different support systems between the internal pads thus allowing for filter regeneration through backflushing.
On the flip side, you can backflush cartridge filters but the extent is not as pronounced as that of lenticular filters.
Cost
You will spend more on purchasing the lenticular filter than the amount you will spend on the cartridge filter.
As much as it is costly, you can make up for the high cost by taking good care of the lenticular filter.
It is highly durable and less messy when you are replacing the modules in comparison to that of cartridge filters.
Filter cartridge
Lenticular filter
Lenticular filter housing is the outer cover of the lenticular filtration system that protects the inner filtering elements.
The best material for making the lenticular housing is stainless steel which exhibits very high tensile strength.
It comes complete with a sanitary pressure gauge, butterfly valves as well as fittings.
Apart from that, it also has a venting valve as well as a drain valve.
Here are some of the benefits you will experience by using the lenticular filter housing.
- It has an enclosed design which enables proper filtration without losing the products.
- It has a vertical design that covers less space in comparison to other standard plate filter housings.
- You can easily load and breakdown without wetting and retightening.
- You can also load the filter housing with as few as one type of filter module.
- It also allows you to backflush and reuse the filter modules multiple times.
Lenticular filter housing
Whether you choose to use the lenticular filter or the plate filter will depend on your budget and production specifications.
However, you will note that lenticular filters are more beneficial to use than the plate filter.
Here are the main reasons why you should opt for the lenticular filter over the plate filter.
· Cost of Operation
Despite the high cost of initial investment, lenticular filters are less costly to operate in the long run.
Plate filters might be cheaper but not as durable as the lenticular filters thus forcing you to do frequent replacements.
· Easy to Use and Maintain
Using the lenticular filter is also a very simple process that you can learn within a short period.
On the other hand, you will have to hire experts to assist you in the operation of the plate filters.
Due to the ability to backflush, the maintenance process will not only be easy but cheaper in the long run.
· High Efficiency Levels
Lenticular filters have very high accuracy and efficiency owing to the large surface area and product loss reduction.
Plate filters have smaller surface areas and are prone to product losses thus reducing the level of efficiency.
Lenticular filters are the best options for the small to medium size companies due to its economic benefits.
Here are the main advantages that you will experience by using the lenticular filters.
Setup of Lenticular Filtration System
You can quickly and easily set up and tear down the lenticular filtration system thus saving on time.
Reusable Media
You also have the option of proper storage as well reusing of the lenticular filtration media multiple times.
This will help in offsetting the initial high cost of purchasing the lenticular housing as well as media.
Regeneration of Media
In this case, you can forward flush and back flush the lenticular media, thus boosting the through put by 50%.
This feature is not available in other types of filters thus making the lenticular filter better than other filters.
Reduction in Dissolved Oxygen Levels and Drip Losses
With proper purging using nitrogen, you can only lose the dissolved oxygen and drips that are absorbed in the media.
This will increase the efficiency of the lenticular filters thus making them a preferable mode of filtration.
Foot Print
It has a larger surface area for filtration yet it covers a very small space in the production plant.
You can easily place it on a skid or a caster thus increasing its mobility.
Scalability
Lenticular filter housing is also capable of accommodating different sizes of filters due to high level of scalability.
You can save on cost of purchasing filters by purchasing smaller ones as you plan on purchasing the bigger filters.
Design and Maintenance
You can easily keep the lenticular filter clean due to its simple structure and design.
Compatibility
It is also the most compatible filtration device that will run well with the bottling line in comparison to other types of filters.
You will spend between 5000 to 8,000 US dollars when purchasing a lenticular filter.
The amount of money you will pay for the lenticular filter will depend on the following factors.
Size of the Lenticular Filter
The bigger the lenticular filter, the more money it will cost you to purchase.
Quantity of Lenticular Filters
Apart from the size, you will also pay more for an increase in the number of lenticular filters you will purchase.
Quality of the Lenticular Filter
Obviously, the higher the quality of a lenticular filter, the more money you will pay for the lenticular filter.
You need to look at a number of factors especially when you are looking for a high-quality lenticular filter.
Here are the main features that you need to look at before purchasing a lenticular filter.
Material for Construction
In this case, you will look for a lenticular filter with very minimum materials to enhance product safety and chemical compatibility.
Apart from that, you can choose between the different types of media including wet strength resin, perlite, DE and cellulose.
Type of Filter
Here, you will look at the depth of the lenticular filter that will match your production line.
Rating of the Filter
There are different types of lenticular filter ratings that you can choose from including the nominal lenticular ratings.
Micron Ratings of the Filter
The micron ratings will also vary accordingly ranging between, 1, 5, or 10-micron ratings depending on the application.
Diameter of the Lenticular Filter
You will choose between the two common diameters or module measurements which can either be 12 or 16 inches.
Filtration Media
In most lenticular filters, the filtration media is always cellulose.
You have the freedom of choosing another type of filtration media but that will depend on the application.
Types of End Caps
On the ends of the lenticular filter, you will decide on the type of end cap that you need.
Among the different types of end caps that you can use include the O-ring as well as the flat gasket end cap.
Number of Cells
You will decide on the number of cells that you need on the lenticular filter.
For instance, you can choose between 5 to 18 number of cells for your lenticular filter.
Intended Application
The intended application will also determine the type of lenticular filter that you will choose.
Some of the applications include water purification, personal care, and cosmetics as well as food and beverage.
Lenticular filter housing and filter element
The lenticular filter is an important feature which you will use in cleaning different solutions in different applications.
Here are some of the main industries where a lenticular filter comes in handy.
Water Purification Industry
You will use the lenticular filter in the water purification industry to get rid of impurities and contaminants in drinking water.
Food and Beverage Industry
It is also an important part in food and beverage production making sure the industry produces clean and safe food.
Cosmetic and Personal Care Industry
Most of the beauty products are clean and pure due to proper filtration using the lenticular filters.
To avoid affecting the skin, you have to make sure that the personal care products are free of contaminants.
Process Fluids Industry
In the process fluids industry, a lenticular filter provides a wide surface area that increases efficiency of cleaning process fluids.
Oil and Gas Industry
Many engine systems do not need impurities in the engine system as the impurities damage the engine.
You will, therefore, make sure that you get rid of the impurities early enough in the oil and gas industry.
Pharmaceutical Industry
To maintain high levels of hygiene in pharmaceutical industry, you will use lenticular filters in the processing of different pharmaceuticals.
It will get rid of contaminants from the pharmaceuticals thus making them very effective for different purposes.
Botanical Extractions
You will use the lenticular filter in botanical extraction of particulate matter from essential oils as well as botanical extractions.
The process of filtering different solutions using the lenticular filter goes through different filtration ranges.
Here are the main filtration ranges that you should consider while looking at the lenticular filtration.
Coarse Filtration Range
You can identify it as the pre-filtration range where you will remove coarse suspended solids that may be in the solution.
The coarse suspension solids may deposit on the process equipment thus leading to creation of corrosion sites and scales.
Coarse filtration will usually range from 50 microns or less up to 2000 microns.
After that, you can clean the filters through automatic backwashing process only when the differential pressure increases to maximum level.
Sterile Filtration Range
This is the process of getting rid of micro-organisms from a fluid stream without changing the properties of the fluid.
You will use a filtration media that has very small pore sizes 0.2 millimicrons and even less to trap micro-organisms.
The solutions that you intend to filter will range from a few milliliters to many more liters of solution.
Low Pyrogen Filtration Range
This is the process by which you will be removing pyrogens from different types of solutions.
For instance, you will use this filtration range to remove pyrogens from injectable pharmaceuticals.
In this case, you will use a filtration media with retention rates of absolute 0.05 microns.
Low Ion Filtration Range
Lenticular filters have the capability of removing ions from any type of solution no matter the quantity.
You will use this method in the process of removing anions and cations from different solutions such as water.
In this case, you will use solid polymeric ion exchange resins where the ions will exchange between two different electrolytes.
Low Calcium Grade Filtration Range
This is the process of eliminating excess calcium from a solution by blocking them using specific filtration media.
You can as well use the process of reverse osmosis in the filtration of calcium on the lenticular filters.
Pre-filtration flushing is the process through which you can clean the lenticular filter media before the actual filtration process.
It involves flushing the filtration media with cold and clean water which will ensure that you remove all the impurities.
Apart from that, you will do this in the forward direction for about ten minutes before the actual filtration process.
Post filtration flushing is the process where you will clean the lenticular filter after the actual filtration process.
In this case, you will be removing the contaminants trapped within the lenticular filtration media.
You will use the hot water backflushing or cleaning of the lenticular filters after the filtration process is complete.
You can also use cold water as long as you perform the forward flushing of the lenticular filter media.
This will, however, depend on the type of application as others will require you to perform backflushing methods of cleaning.
Lenticular filter system
Lenticular filters present a lot of benefits including back and forward flushing as well as storage for future use.
Here are some of the storage conditions that you can follow to ensure very high through put and longer use.
· Storage Inside the Lenticular Filter Housing
You will steam or sanitize the lenticular filter than place it under 1 bar of pressure with food grade gas like nitrogen.
Maintaining the pressure above the 1 bar threshold will ensure that you store the lenticular filtration media for weeks.
· Storage Inside Different Solutions
You can also store your lenticular filtration media under different solutions to maintain is efficacy for long.
In this case, you can either store it inside or outside the lenticular filter housing.
Some of the solutions that you can use in the storage of lenticular filters include:
- In expensive ethanol such as vodka for the 12-inch module
- Citric Acid with SO2
- Other acids that will not breakdown the filtration resins of the lenticular filter.
Well, you must use very high-quality lenticular filters that will adhere to the international quality standards.
Here are the main international quality standards that your lenticular filter must adhere to.
- International Standards Organization Quality Standards (ISO)
- Current Good Manufacturing Practices Quality Standards (cGMP)
- Food and Drug Administration Quality Standards (FDA)
There are two main lenticular filter modules that you can choose from including the 12 inches and the 16 inches.
Lenticular filter cartridge
12 Inches Lenticular Filter Filtration Module
This type of module usually comes with the following specifications.
- Module diameter of 288 mm plus or minus 2 mm
- Quantity of filter cells which is standard at 16 but can also be less at 9 or 2
- Nominal filter area which ranges accordingly such as 1.8, 1, and 0.2 square meters.
16 inches Lenticular Filter Filtration Module
On the other hand, the 16 inches lenticular filter module also has different specifications which include:
- Module diameter of 401 mm plus or minus 2 mm.
- Quantity of filter cells at a standard rate of 16 but you can also choose 9 or 2 filter cells.
- Nominal filter area which ranges accordingly such as 3.6, 2.0 and 0.4 square meters.
Lenticular filtration occurs in a particular order where the fluid must go through.
Here are the main stages of lenticular filter filtration.
· Pre-Filtration Flushing
First, you will have to sterilize the lenticular filter before you subject it to filtration process.
You can achieve this through the pre-filtration flushing of the lenticular filters.
· Actual Filtration
As soon as you complete prefiltration flushing, you will move to the second stage which involves actual filtration.
This is the point where you will pass the fluid through the lenticular filter media to get rid of impurities.
· Post Filtration Flushing
After the filtration process, you will clean the lenticular filters through the post-filtration flushing method.
This will assist in getting rid of the particulate matter or contaminants trapped in the lenticular filtration media.
Forward flow will provide the most effective means of reducing fouling in filter media depths.
In this case, you will perform regeneration well before the terminal.
Here are the steps to follow when doing a forward flush regeneration.
- You can use the outlet or drain valve to clear the housing of the product.
- After that, you will begin a forward flow of the ambient water and increase temperature to 120 – 140 F.
- You should set the flow of water to equal the flow rate of the product that you are filtering.
- As this continues, you need to take a keen note on the pressure by doing proper records.
- After a period 0f 5 to 10 minutes of flow, you will hold the filter in a soak phase for about 10 minutes.
- As soon as the 10 minutes is over, you will resume forward flow for about 10 minutes.
- Finally, you will drain the lenticular filter to get rid of the water from the system.
It is important to have the right idea on how a lenticular filter will work before you begin using it.
Here is a step by step procedure through which a lenticular filter works.
Inbound flow of the Fluid
You will allow the fluid to enter the lenticular filter through the inlet valve after pre-filtration flushing.
The rate of flow will depend on the rate of flow of the liquid as well as the pressure of the flowing liquid.
Actual Filtration
As the fluid flows through the lenticular filter, it interacts with the filtration media.
Lenticular filters have a wide surface area that the fluid will pass through thus increasing the efficiency.
The filtration media will get rid of the contaminants or impurities from the flowing fluid by trapping them.
The pores are of a particular size and does not allow anything larger than the actual size of the fluid.
It ends up trapping the impurities and allowing the clean fluid to proceed.
Outbound Flow of the Fluid.
Finally, you will release the fluid and allow it to flow out of the lenticular filter.
After that, you have to make sure that you clean the lenticular filter through post-flushing of the elements.
You can determine the lenticular filter flow rate by looking at the flow rate of the fluid you intend to filter.
Implying that the flow rate of the fluid is more or less similar to the flow rate of the lenticular filter.
Apart from that, you will also realize that the size of the lenticular filter will also have an impact on the flow rate.
You will determine the size of the lenticular filter by looking at the size of the lenticular media pores.
The bigger the size of the pores, the higher the rate of flow of the lenticular filters.
The micron rating of lenticular filters refers to the ability of the filter to remove particular contaminants.
You will determine the micron rating of lenticular filters by looking at the type of filtration media of the lenticular filter.
The smaller the pore sizes the higher the micron rating of the lenticular filters.
Lenticular filter element
You should consider replacing the lenticular filtration system especially after using it for a long time and reducing efficacy.
This means that the lenticular filter will cease to filter all the impurities according to the recommended rates.
In some cases, the lenticular filter might block due to numerous contaminants on the filtration elements.
In this case, it is advisable to clean the lenticular filter and if the problem persists you will replace it all together.
Carbon lenticular filter is a device that uses carbon elements or module in the process of filtering different fluids.
It produces higher efficiency in comparison to other forms of filtration media in the lenticular filters.
When looking for a good filtration media, you have to look at the features that makes it unique.
The features that make the lenticular filters unique include:
- Filter Housing
- Sealing mechanism
- Wide filtration surface area
- Different types and sizes of module cells
- Product inlet and product outlet
- Pressure gauge or the vent valve assembly.
The best material that you can use in making lenticular filter is stainless steel for the housing.
You will use a silicon gasket for proper sealing of the lenticular filter housing.
On the inside, you will have to choose between the different types of filtration media materials.
Clearly, you can see the process of choosing lenticular filter involves evaluating a range of factors.
We hope you got a lot of insights from this guide.
At FilSon Filters, we design and offer lenticular filter replacement for top brands in the market.
Contact us now for your custom lenticular filter solutions.